GTAW · Nickel alloy

ERNiCr-3

A nickel-chromium rod used for nickel alloy base metals, dissimilar joints, and overlay, where its niobium addition resists cracking through heavy dilution.

What the designation means

ER
Classified as both an electrode and a hand fed filler rod.
Ni
A nickel base composition rather than an iron base one.
Cr
Chromium as the principal alloying addition, giving oxidation and corrosion resistance.
-3
The specific chemistry class within the nickel-chromium family, a niobium bearing composition that resists hot cracking and suits dissimilar joints.

At a glance

ProcessGTAW
FamilyNickel alloy
PositionsAll positions
PolarityDCEN
ShieldingWelding grade argon, or an argon-helium blend to improve wetting on heavy sections
Minimum tensile strength80 ksi

Typical uses

  • Welding nickel-chromium alloy piping and vessels
  • Dissimilar joints between stainless, carbon steel, and nickel alloys
  • Weld overlay and cladding on pressure equipment

How it runs

  • Very sluggish puddle that does not wash out on its own, so the rod must be placed deliberately
  • Needs a wider joint preparation than steel because it will not flow into a tight bevel
  • Resists hot cracking even when heavily diluted by the base metal
  • Low heat input and stringer beads give the soundest deposit

Storage and handling

Keep rods in the sealed tube and handle with clean gloves; nickel alloy welds are very sensitive to sulphur and oil contamination.

Compare with